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Operations Visibility

See what's happening across your operation while you can still act on it.

Most manufacturers already have the data. It's just spread across the ERP, shop systems, and a dozen spreadsheets. We pull it into live views of throughput, downtime, scrap, and on-time delivery, so decisions get made on today's numbers instead of last week's report.

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Data Without Answers

You Have the Data. You Don't Have the Visibility.

Most manufacturers already collect enough data to run the business well. It's in the ERP, the MES, the quality system, the maintenance logs, and a dozen spreadsheets. Nobody can see it in one place, in real time, in a form that helps make a decision.

Signs of a visibility gap:

  • Leadership gets weekly PDFs instead of live dashboards
  • Throughput and OEE are calculated by hand in spreadsheets
  • Bottlenecks are identified after the fact, not in the moment
  • Labor utilization, scrap, and downtime data live in separate systems
  • Each department reports its own numbers, and none of them match
  • Power BI is installed, but nobody uses the reports

What We Build

Reporting Built on Your Data, Not a Canned Template

We connect to the systems you already run, including ERP, MES, quality, maintenance, and anything custom, and build reporting that reflects how your operation actually measures performance. Real-time dashboards, automated alerts, and executive views leadership will actually open. Everything we handle, grouped by what it does for your operation.

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  1. See the floor live

    Know what's happening now, not at the end of the week.

    • Real-Time Production Dashboards

      Live throughput, job status, and line performance from your ERP and shop systems.

    • OEE & Equipment Performance Tracking

      OEE, availability, and utilization by line or machine, from live production data.

      Supports Downtime Reduction

    • Automated Alerts & Exception Reporting

      Alerts when throughput drops, a machine goes down, or a metric crosses a threshold.

  2. Measure what drives cost

    Track the numbers behind margin and capacity.

    • Scrap, Rework & Quality Analytics

      Scrap rates, rework hours, and nonconformance trends with root-cause tags.

      Supports Scrap & Quality Improvement

    • Labor Utilization & Efficiency Reporting

      Productive hours by shift, department, or job, so staffing follows the data.

      Supports Labor Productivity

    • Executive KPI Dashboards

      Revenue, throughput, on-time delivery, and margin in one view for leadership.

  3. Report with confidence

    One set of numbers every department trusts.

    • Power BI Integration & Reporting

      Power BI models on clean, connected data that refresh automatically and match across departments.

    • Data Warehouse & Multi-System Consolidation

      One data layer that rolls up reporting across plants, entities, and ERPs.

    • Custom Reports for Auditors, Customers & Compliance

      ISO, customer scorecard, and regulatory reports generated on demand.

Typical results

What changes when leadership can see the operation clearly

Decisions get made on current numbers, bottlenecks get caught before they compound, and the weekly scramble to pull the report disappears.

  • 60%

    Average reduction in time spent building weekly reports

  • 35%

    Typical improvement in detecting performance issues

  • 40%

    Average drop in reporting discrepancies across teams

Typical improvements reported for systems like these. Results vary by operation.

Systems deployed inside real operations

Operational Impact in Action

See all results

How it works

From scattered reports to one live view.

The same path every engagement follows, focused on the numbers your team needs.

  1. Assess

    We find where your numbers live today, which ones leadership actually needs, and what delays and mismatches are costing you.

    The assessment

  2. Design & Scope

    We design the views with the people who will use them and agree on the handful of numbers that matter. You approve a plan and a fixed price.

    How Design & Scope works

  3. Build

    We connect your systems and build live dashboards and alerts, starting with the view that matters most.

  4. Sustain

    We keep the data accurate as your systems change and add new views as new questions come up.

    Ongoing support

Testimonials

Rated 4.9/5 on Clutch and backed by client results

Successful deployment of projects into our production environment within desired timeframe and budget.

Jeff RogersCutting Edge CountertopsRead the case study

The team is able to speak intelligently about what they're going to do and what potential issues would be. I've had a lot of contractors just nod their heads, without knowing what I'm asking for, and do whatever they want. Denovo Studios really took the time to understand what I was looking for.

Sam BorickVirginia Transportation CorporationRead the case study

I've worked with Denovo Studios for over a year now and the process has been absolutely seamless.

Dr. Ariel Smith, PhD, RNUniversity of Illinois at ChicagoRead the case study

Get started

Stop guessing where the money is going.

Book a free call. We'll talk through what you're seeing and recommend where to start.

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